FIRST TIME RIGHT

South Africa’s Leading ZF Traxon Gearbox Specialists

Is a gearbox fault keeping your truck off the road?


  • Is your Transmission Warning light (GS/TCU) active?
  • Are you experiencing air pressure drops during range changes?
  • Is the gearbox refusing to select gears?
  • Are you hearing grinding noises in the splitter box?
  • Is your truck stuck in neutral or limp mode?


At Mayfair Gearbox, we specialise in the precision diagnostics and remanufacturing of heavy-duty ZF transmissions for trucks and buses.

Whether you operate MAN, DAF, Iveco, Renault, or UD fleets, we provide real expertise backed by the best commercial warranty in South Africa. We understand that in logistics, downtime costs money.


MINIMISE DOWNTIME WITH OUR SERVICE EXCHANGE UNITS


Don’t wait for days. We offer remanufactured Service Exchange Units ready to go. We get your fleet moving again with OEM-specification reliability.


Fast. Heavy-Duty. ZF-Specialists. Nationwide Warranty.


What ZF Gearbox Issues Is Your Truck Experiencing?

If your driver is reporting any of the following, it’s time to talk to us before catastrophic failure occurs:

What causes gear selection failure?

The truck struggles to engage a gear from a standstill or fails to split gears while driving. This often indicates issues with the pneumatic shift cylinder, worn synchronizers, or a faulty clutch actuator.

What causes hard shifting in Automated Manuals (AS Tronic/TraXon)?

Delayed Engagement: A noticeable pause when shifting from P to D or R.

What causes the Transmission Fault Light?

A warning light on the dash (often accompanied by an error code) signals that the Transmission Control Unit (TCU) has detected an electronic or mechanical discrepancy. This requires immediate diagnostic attention to prevent the truck from being stranded.

What causes grinding during range changes?

Hearing a crunching sound when the truck shifts from low to high range? This is a classic sign of worn synchronizer rings or selector fork damage within the planetary gear set.

What causes the truck to stay in Neutral?

The vehicle protects itself by refusing to engage gear. This is often caused by air supply failure to the gearbox, a seized modulator, or critical sensor failure.

What causes pneumatic failure?

ZF truck gearboxes rely heavily on air pressure for shifting. Hissing sounds or air loss from the transmission area often point to leaking actuator seals or cracked air lines, leading to shift failure.

What causes total loss of propulsion?

The engine runs, but power isn’t reaching the wheels. This indicates severe internal failure, such as a sheared input shaft, stripped planetary gears, or total clutch failure.

We repair your ZF gearbox using strict, SABS-approved methods and OEM-quality parts. We restore your transmission to factory tolerances to ensure it can handle heavy payloads for the long haul.

Real Reviews from Satisfied Customers 📢


Experience the difference through the words of our customers.

  • Jan-Louis Venter

    My Ranger gearbox was done in good time. Friendly and fast service thanks to Yolandi for going that exstra mile. So far gearbox is running well. Keep up the good work team

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  • Siphosethu Ntshangase

    Quick and efficient Ford Gearbox Specialists. Noni made sure my repair was done correctly the first time and quickly. Her advice and recommendations are highly appreciated.

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  • Willie Mapundu

    They do great work. Just fitted one of their gearboxes on my Ford Ranger and it feels as good as new! Great service too.

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  • Julsndi Janse van Rensburg

    My Ford Ranger Gearbox was Repair by Mayfair, the team was prompt and sufficient, bakkie was booked in day after I received a quote work was approved and two days later it was done. Morne and he's team was excellent.

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  • Etienne van Deventer

    Brought in my Ford Ranger and I am extremely impressed with the workmanship and quality I have received. Thanks again to the awesome team who assisted me.

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  • Alberto Liebenberg

    Thanks for the repairs done to my automatic gearbox. It was done on time and fault free. Thanks to the team

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  • Jonathan Oertli

    Had my 2011 Lexus RX350 gearbox rebuild done with them. Seriously stressful repair that was handled professionally and timeously by Tyron and his team. Rides like new and I have every confidence their one-year warranty won't be needed. Good outfit.

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  • David Mokwana

    I am delighted to share my complimentary rating for Patricia at the Johannesburg Automatic Reman Centre. Her exceptional service and professionalism have truly elevated my experience as a client.

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  • Ian Mcarthur

    Very helpful when giving diagnostics on vehicles

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  • Evans Tshehla

    I received excellent service from Yolandi, She gives constant progress updates and ensures timely vehicle service delivery. She's a star!

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Why Choose Mayfair Gearbox for Your Commercial Fleet?

When a truck is down, you aren't just losing a gearbox; you're losing revenue.

That’s why logistics companies and fleet managers across South Africa trust Mayfair Gearbox.


We specialise in heavy-duty ZF transmissions (Ecosplit, AS Tronic, TraXon, and Ecolite).

We know the intricacies of these complex units, from the pneumatic actuators to the internal gearing.



Our Promise:
Quick turnaround times, nationwide support, and a team that understands the urgency of the transport industry.


Book a FREE Diagnostic

What You Get

Here’s what you can expect when you partner with Mayfair Gearbox:


  • Service Exchange Units: Immediate availability on popular ZF models to get you back on the road instantly.
  • Expert Diagnostics: Advanced diagnostic tools to read TCU codes and pinpoint pneumatic/mechanical faults.
  • Nationwide Logistics: Collection and delivery capabilities across South Africa.
  • OEM Specification: Full remanufacturing to ZF factory tolerances.
  • Heavy-Duty Upgrades: We replace common wear components with high-quality parts to extend service life.
  • Comprehensive Warranty: A warranty designed for commercial use, giving you peace of mind on long-haul routes.


No hidden costs. Just professional, heavy-duty engineering.


Book a FREE Diagnostic

Why Is Reman Better Than New?

Many people assume “new” means better – but with TraXon gearboxes, that’s not always the case.

A remanufactured TraXon gearbox is often stronger and more reliable because it’s rebuilt with the latest fixes and improvements, many of which factory-new units do not include.


Here’s why:

  • Upgraded with the Latest Fixes

Every reman gearbox is rebuilt with the newest OEM-level updates and corrections for common TraXon issues.


  • Thoroughly Tested & Proven

Each unit is completely stripped, cleaned, rebuilt and dyno-tested under load to ensure perfect gear selection, clutch performance, and hydraulic control.


  • Cost-Effective

You get like-new performance for significantly less than a new unit – without the long wait times.


  • Environmentally Friendly

Remanufacturing reuses major metal components, reducing waste and environmental impact.


  • Locally Supported Warranty

No waiting for imported parts or overseas warranty claims. Your TraXon gearbox is supported locally by Mayfair Gearbox.


Book a FREE Diagnostic

Common Questions

  • How much does it cost to repair a ZF Truck Gearbox?

    A diagnostic assessment is vital first. Costs vary depending on whether the fault is electronic (TCU/Actuator) or mechanical (Gears/Synchros). 


    However, our remanufactured exchange units offer a cost-effective alternative to buying new, saving you significantly on dealership prices.

  • Can you collect the gearbox or the truck?

    Yes. We have a nationwide network and can arrange for the collection of your loose gearbox or, in many cases, assist with vehicle recovery logistics depending on your location.

  • Do you offer courtesy vehicles?

    We can assist with rental or alternative transport solutions depending on availability.

  • What warranty do I get?

    Our commercial transmissions come with a comprehensive nationwide warranty. We use premium bearings, reinforced synchronizers, and OEM-spec clutch kits to ensure the gearbox can handle South African road conditions and heavy loads.

  • How long will my truck be off the road?

    Service Exchange Option: If we have a unit in stock, we can often get your truck back on the road within 24-48 hours.


    Repair Option: If we repair your specific unit, it typically takes a few days depending on the extent of the internal damage and parts availability.

  • Do you have nationwide backup?

    Yes. Trucks travel the whole country, and so do we. With 14 branches nationwide, we offer support wherever your load takes you.

Understand Your ZF TraXon Gearbox

Let Us Help You Understand Your ZF TraXon Gearbox

The Backbone of Your Fleet
Your gearbox is the critical link between your truck's heavy-duty engine and the wheels. Whether you drive a MAN TGS, DAF XF, UD Quon, or Iveco Stralis, chances are you are relying on ZF technology. You need a partner who understands the difference between an 
Ecosplit (Manual) and an AS Tronic or TraXon (Automated).


How It Works
Unlike car gearboxes, ZF truck transmissions utilise complex pneumatic (air) systems to manage range changes and split gears. They are designed to multiply torque to move massive loads. A failure in the "mechatronic" system (the brain) or the pneumatic actuators (the muscle) can stop a 50-ton rig in its tracks.


Book a FREE Diagnostic

What Are the Symptoms of a TraXon Problem?

What Are the Signs of Failure?


In the commercial sector, ignoring a symptom can destroy an entire gearbox casing.

  1. Shift Refusal: If the truck hesitates or hunts for gears, the clutch actuator or travel sensors may be failing.
  2. Air Loss: Since these gearboxes shift using air, any leak in the system can cause the gearbox to burn out synchronizers by attempting to shift without full pressure.
  3. Overheating: Heavy loads generate heat. A burning smell or discoloured oil indicates the transmission cooler has failed or the oil has degraded, leading to rapid internal wear.


Don't Risk Your Delivery Schedule
If you suspect a problem with your ZF gearbox, call Mayfair Gearbox immediately. We can collect your unit or vehicle nationwide.


Our Heavy-Duty Specialists have the expertise to repair, remanufacture, and dyno-test your gearbox to ensure it meets factory standards. From 6-speed light trucks to 16-speed long-haul configurations, Mayfair Gearbox keeps your business moving.